How to choose the 3D printing technology for the application characteristics

A guide for industry and medicine
 

3D printing is an advanced technology that has revolutionized many industries, from medicine to automotive. However, choosing the right 3D printing technology can be challenging, as it depends on many factors, such as the desired surface quality, geometry, mechanical properties, and operating costs. Below, we will discuss each of these aspects in terms of the available technologies to help you select the right 3D printer for your needs.

How to choose the 3D printing technology for the application characteristics

Desired print properties

How to choose the 3D printing technology for the application characteristics

Desired print properties

When choosing a 3D printing technology, it is essential to first determine the desired properties of the final print. Here are the key factors that can influence your decision:

1.1 Srength:

  • Mechanical strength: Determines the printed object’s resistance to mechanical loads, such as bending, stretching, and compression. It is crucial to identify the forces the printed elements will be subjected to and choose the appropriate 3D printing technology (recommended technologies: SLS and DMLS for high-strength parts).
  • Impact resistance: Indicates the printed object’s resistance to impacts and fractures. Important for elements exposed to dynamic loads. Check the material specification for impact resistance and choose the appropriate 3D printing technology (e.g., flexible plastics for FDM technology).
  • Temperature resistance: Some applications, such as engine parts, require materials that can withstand high temperatures (e.g., PEEK – Polyetheretherketone for FDM technology).
  • Chemical resistance: For some applications, especially in the chemical industry, it is crucial that printed elements are resistant to various chemicals (e.g., PPS – Polyphenylene Sulfide for FDM technology).
  • Environmental resistance: 3D printed elements may be exposed to various environmental factors, such as moisture, UV radiation, or changing weather conditions. It is essential to choose materials and technologies suited to the environment in which they will be used (e.g., ASA – Acrylonitrile Styrene Acrylate for FDM technology).

1.2 Accuracy:

  • Printing resolution: Indicates the level of detail that can be achieved in the printed object. It is expressed in micrometers (µm), and the lower the value, the higher the resolution. For simple projects, a resolution of 100-200 µm may be sufficient, while for complex details and miniaturization, a resolution of 50 µm or higher is required. Higher resolution allows for printing more complex geometries, enabling the creation of more detailed and precise models (e.g., DLP allows for creating very detailed and precise models)
  • Dimensional accuracy: Indicates the accuracy of replicating the dimensions of the digital model in the printed object. Important for fitted elements requiring high dimensional tolerance. Check the 3D printer specifications for dimensional deviation and tolerance of printed details (e.g., DLP technology used for creating mechanical parts or electronic components)

1.3 Appearence:

  • Surface quality: Determines the desired appearance of the printed object, including color, texture, and surface finish. Smoothness is important, especially for interacting elements or those requiring further processing (e.g., painting, gluing). Choose the appropriate 3D printing technology (e.g., DLP for smooth surfaces).

1.4 Biocompatibility:

For medical applications, the material must be safe for the human body, which is crucial in producing implants and prostheses. Check the biocompatibility certifications of materials such as titanium, known for its low reactivity and high biocompatibility. Additionally, choose a 3D printing technology that allows for printing with biocompatible materials, such as DLP technology.

  • Sterilization capability: Indicates the ability to sterilize printed objects for medical applications. Ensure compatibility of materials and 3D printing technology with sterilization processes such as autoclaving to ensure the safety and hygiene of medical implants and prostheses.

1.5 Cost:

  • Material cost: The price of filament, resin, or printing powder can significantly impact the total production cost. Compare material prices for different 3D printing technologies and choose the most cost-effective solution.
  • Production process cost: Consider the costs of energy, consumption of consumables (e.g., photopolymer resins), and maintenance of the 3D printer.

1.6 Other factors:

  • Printing speed: The time it takes to print a single object can affect production efficiency and throughput. Compare the printing speeds of different 3D printing technologies and choose the optimal solution for production needs.
  • Scalability: The ability to expand the 3D printing system with additional printers and software is crucial for companies planning production growth. Check the scalability of the 3D printing technology and choose a flexible solution that can accommodate future needs.

How to choose the 3D printing technology for the application characteristics

Available 3D printing technologies

How to choose the 3D printing technology for the application characteristics

Available 3D printing technologies

There are many 3D printing technologies, each of which has its own unique features and applications:

  • Fused Deposition Modeling (FDM): The most popular technology, ideal for prototyping and producing functional parts from thermoplastics. It features moderate accuracy and strength.
  • Digital Light Processing (DLP): A 3D printing technology that uses a DLP projector to cure photopolymer resin to create three-dimensional objects. This process occurs layer by layer, with high accuracy and detail. DLP is often used in medicine due to its ability to create precise and detailed models.
  • Stereolithography (SLA): A technology that uses photopolymer resins, offering very high accuracy and smooth surface quality. It is often used in dentistry and biotechnology. Compared to DLP, SLA offers a lower printing speed, which can affect project turnaround times.
  • Selective Laser Sintering (SLS): Uses polymer powders, enabling the production of durable and functional parts with complex geometries. It is often used in the automotive and aerospace industries.
  • Masked Stereolithography Apparatus (MSLA): A technology that uses an LCD display to selectively cure photopolymer resins with UV light, offering high accuracy, smooth finish, and low costs.
  • Multi Jet Printing (MJP): Allows for the printing of liquid photopolymer layers, which are cured with UV light, offering very high accuracy and surface smoothness, as well as multi-color printing, which is crucial for preoperative planning.
  • Direct Metal Laser Sintering (DMLS): A technology that uses an electron beam to melt metal powders, ideal for producing high-strength metal parts.

Comparison of 3D printing technologies

A guide for industry and medicine

Comparing different 3D printing technologies helps you understand which one best suits your needs. Here is a comparison table:

How to choose the 3D printing technology for the application characteristics

Additional factors

How to choose the 3D printing technology for the application characteristics

Additional factors

In addition to the key factors mentioned above, several additional aspects should also be taken into account in the final choice of technology::

Material costs

  • Price of filament/resin/powder: Comparing the prices of printing materials for different technologies is crucial. It is important to consider material consumption per unit of print, which helps in accurately estimating costs. Additionally, it is essential to remember that material consumption varies depending on the chosen technology.
  • Availability of materials: Ensure that materials compatible with the chosen technology are readily available. The range of colors and material properties is also important to meet the specific requirements of your projects.
  • Recycling capabilities: Checking whether the printing materials are recyclable or reusable can influence the decision from both an ecological and economic perspective.

User experience

  • Ease of use: Choosing a technology that offers an easy-to-use 3D printer and intuitive software is crucial, especially for beginners. Simplicity of use can significantly reduce learning time and increase work efficiency.
  • Availability of technical support: Ensure that the manufacturer or supplier of the 3D printer offers robust technical support. Quick and effective assistance in case of technical issues is invaluable.

How to choose the 3D printing technology for the application characteristics

Statistics of applications of 3D printing in industry

How to choose the 3D printing technology for the application characteristics

Statistics of applications of 3D printing in industry

3D printing is widely used in various industries. Here are a few examples:

  • Automotive Industry: According to a report by SmarTech Analysis, the 3D printing market in the automotive sector will reach a value of $5.8 billion by 2025, with an annual growth rate of 19%.
  • Aerospace: General Electric uses 3D printing to produce over 30,000 engine parts annually, saving approximately $3 million per aircraft.
  • Medicine: A report by Allied Market Research predicts that the 3D printing market in medicine will reach a value of $5.1 billion by 2030, with an annual growth rate of 20.1%.

How to choose the 3D printing technology for the application characteristics

Summary

How to choose the 3D printing technology for the application characteristics

Summary

Choosing the right 3D printing technology depends on many factors, including the desired print properties, a comparison of their advantages and disadvantages, as well as additional economic and operational considerations. With a wide range of available technologies and materials, 3D printing offers remarkable opportunities for various industries, from automotive to medicine. As this technology continues to evolve, we can expect even more innovative applications and benefits.

How to choose the 3D printing technology for the application characteristics

FAQ

How to choose the 3D printing technology for the application characteristics

FAQ

Which 3D printing technology is best for printing prototypes?

FDM technology is often used for printing prototypes due to its low cost, ease of use, and wide range of available materials.

  • Which 3D printing technology is best for printing functional parts?

SLS technology is a good choice for printing functional parts due to its high strength, accuracy, and ability to print with a wide variety of materials.

  • Which 3D Printing Technology is Best for Printing Medical Models?

DLP technology is often used for printing medical models due to its high accuracy, smooth surface finish, and ability to print with biocompatible materials.

  • Where Can I Learn More About 3D Printing Technologies?

If you would like to learn more about 3D printers, please contact our company via the contact form at https://crave3d.eu/kontakt/ or by email at crave3d@crave3d.pl. Our specialists will be happy to provide all the necessary information and help you choose the right solution.

How to choose the 3D printing technology for the application characteristics

We encourage you to check out our other blogs

How to choose the 3D printing technology for the application characteristics

We encourage you to check out our other blogs